O1 Karbon Fence
Karbon fence boards made from recycled plastic resin, with black posts, caps, Zen rails, tracks, inserts and screws, single and double swing gates and their hardware, the board colours and the installation steps.
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Karbon
1 line
Exclusive distributor for Western Canada.
- Made from 100% recycled plastic resin
- Environmentally friendly
- Maintenance free
20 year warranty
- Against all manufacturing defects
- Against warping, twisting, or deformation
- Against decoloration
Manufactured in Canada by Frontenac Fences.
- Post/track colour
- Black
| Description | Quote list |
|---|---|
| Karbon | |
Karbon fence components
35 lines
Product information
- Ideal width between posts is 72.25″ + 1/4″ maximum
- Karbon 5′ height: 9 planks + 3 Zen 2″ planks or 2 Zen 3″ boards per 72.25″ long section + reinforcements
- Karbon 6′ height: 11 planks + 3 Zen 2″ planks or 2 Zen 3″ boards per 72.25″ long section + reinforcements
- Suggested installation with 2.5″ × 2.5″ or 3″ × 3″ posts
| Picture | Description | Part number | Quote list |
|---|---|---|---|
| Posts | |||
| 2.5″ × 2.5″ 8′6″ post - black | FN-25-86SQP | ||
| 3″ × 3″ 8′6″ post - black | FN-3-86SQP | ||
| 2.5″ × 2.5″ 6′6″ base plated post - black | FN-25-66SQBP | ||
| 3″ × 3″ 6′6″ base plated post - black | FN-3-86SQBP | ||
| Post caps | |||
| 2.5″ × 2.5″ pyramid cap black | FN-25SQCAP | ||
| 3″ × 3″ pyramid cap black | FN-3SQCAP | ||
 | Karbon boards | ||
| 6″ × 6′ board grey | FN-6KBGY | ||
| 6″ × 6′ board residential brown | FN-6KBRB | ||
| 6″ × 6′ board commercial brown | FN-6KBCB | ||
| 6″ × 6′ board brown fox | FN-6KBBF | ||
| 6″ × 6′ board black | FN-6KBBLK | ||
  | Zen rail | ||
| 2″ × 6′ Zen rail black | FN-2ZEN | ||
| 3″ × 6′ Zen rail black | FN-3ZEN | ||
  | Fittings | ||
| 3/4″ × 73″ U-shaped track "A" - black | FN-3UTA | ||
| 7/8″ × 73″ U-shaped track "B" - black | FN-3UTB | ||
| 1″ × 5/8″ × 72″ aluminum insert | FN-ALIN | ||
| #10 × 1″ stainless steel black screws | FN-101SSBLK | ||
| #8 × 3/4″ stainless steel black screws | FN-834SSBLK | ||
| Single swing gates (SS) | |||
| Zen 2 - 42″ × 6′ single swing gate grey | FN-42-6Z2RSSGY | ||
| Zen 2 - 42″ × 6′ single swing gate residential brown | FN-42-6Z2RSSRB | ||
| Zen 2 - 42″ × 6′ single swing gate commercial brown | FN-42-6Z2RSSCB | ||
| Zen 2 - 42″ × 6′ single swing gate brown fox | FN-42-6Z2RSSBF | ||
| Zen 2 - 42″ × 6′ single swing gate black | FN-42-6Z2RSSBLK | ||
| Double swing gates (DS) | |||
| Zen 2 - 84″ × 6′ double swing gate grey | FN-84-6Z2RDSGY | ||
| Zen 2 - 84″ × 6′ double swing gate residential brown | FN-84-6Z2RDSRB | ||
| Zen 2 - 84″ × 6′ double swing gate commercial brown | FN-84-6Z2RDSCB | ||
| Zen 2 - 84″ × 6′ double swing gate brown fox | FN-84-6Z2RDSBF | ||
| Zen 2 - 84″ × 6′ double swing gate black | FN-84-6Z2RDSBLK | ||
| SS gate hardware | |||
| Karbon hinge pair for single swing | FN-TCA1L2S3BT | ||
| Karbon double push lockable latch | FN-LL3PWA | ||
| DS gate hardware | |||
| Karbon hinge adj pair for double swing | FN-TCAMA2 | ||
| Karbon double push lockable latch | FN-LL3PWA | ||
| 1/2″ × 24″ foot bolt | FN-KVL | ||
| 2″ × 2″ targeted foot bolt plate | FN-KVL2P | ||
| Stopper | |||
| Stopper: 7/8″ × 7/8″ × 1 3/8″ for track "U" 3/4″ (PVC) | FN-SP | ||
Karbon fence installation
Karbon 2″, step 1
- Post installations 76″ above ground height
- Distance between posts 72.25″ + 1/4″ maximum (board is 72″)
Karbon 2″, step 2
- Screw the vertical "A" profile to the desired final height. Use #10 × 1″ stainless screws (5 per track)
- Place 7/8″ × 7/8″ × 1 3/8″ stopper in both bottom corners of the vertical channel
- Slide a 2″ Zen board onto the top of the stoppers in the "A" profile and screw it in place. Use #8 × 3/4″ stainless screws
- Insert 6 Karbon boards, sliding 1 reinforcement into 2 separate boards
- Insert a 2″ Zen board into the centre of the height
- Install the last 5 Karbon boards, sliding 1 reinforcement into 2 separate boards
Karbon 2″, step 3
- Finish with the last 2″ Zen board, which should be equal to the "A" profile
- Install Track B at the top as a finish, then screw it in place. Use #8 × 3/4″ stainless screws
For the gate, follow the same instructions without installing the bottom 2″ Zen plank. However, note that all Karbon boards and the 2″ Zen board must be cut into 2 equal parts. So for the gate you'll need just 1 Zen plank and 6 Karbon planks (no reinforcement to slide into the planks is required for the gate). You may have to cut the first plank vertically at the bottom to match the height of your fence.
Karbon 3″, step 1
- Post installations 76″ above ground height
- Distance between posts 72.25″ + 1/4″ maximum (board is 72″)
Karbon 3″, step 2
- Screw the vertical "A" profile to the desired final height. Use #10 × 1″ stainless screws (5 per track)
- Place 7/8″ × 7/8″ × 1 3/8″ stopper in both bottom corners of the vertical channel
- Slide a 3″ Zen board onto the top of the stoppers in the "A" profile and screw it in place. Use #8 × 3/4″ stainless screws
- Insert 5 Karbon boards, sliding 1 reinforcement into 2 separate boards (see photo)
- Insert a Karbon board with 2 reinforcements into the centre of the height
- Install the last 5 Karbon boards, sliding 1 reinforcement into 2 separate boards (see photo)
Karbon 3″, step 3
- Finish with the last 3″ Zen board, which should be equal to the "A" profile
- Install Track B at the top as a finish, then screw it in place. Use #8 × 3/4″ stainless screws
For the gate, follow the same instructions without installing the bottom 2″ Zen plank. However, note that all Karbon boards and the 2″ Zen board must be cut into 2 equal parts. So for the gate you'll need just 1 Zen plank and 6 Karbon planks (no reinforcement to slide into the planks is required for the gate). You may have to cut the first plank vertically at the bottom to match the height of your fence.
