Back to O1 Karbon Fence
Phoenix Fence Corp.
Product Catalogue 2026
O1Karbon Fence

Karbon fence boards made from recycled plastic resin, with black posts, caps, Zen rails, tracks, inserts and screws, single and double swing gates and their hardware, the board colours and the installation steps. 36 lines.

Karbon

Dark grey Karbon fence with black posts and Zen rails behind a planterBrown Karbon fence with black posts and Zen rails along a gravel bedKarbon colour chart: black post and track; boards in grey, residential brown, commercial brown and brown fox in stock; black, sierra brown, taupe and white to special order

Exclusive distributor for Western Canada.

  • Made from 100% recycled plastic resin
  • Environmentally friendly
  • Maintenance free

20 year warranty

  • Against all manufacturing defects
  • Against warping, twisting, or deformation
  • Against decoloration

Manufactured in Canada by Frontenac Fences.

Post/track colour
Black
Description
KarbonColour: Grey, Residential brown, Commercial brown, Brown fox, Black (special order), Sierra brown (special order), Taupe (special order), White (special order)

Karbon fence components

End of a grey Karbon board showing its hollow chambersEnd of a black 2″ Zen railEnd of a black 3″ Zen railBlack U-shaped track A and track BTwo aluminum inserts in the end of a Karbon board

Product information

  • Ideal width between posts is 72.25″ + 1/4″ maximum
  • Karbon 5′ height: 9 planks + 3 Zen 2″ planks or 2 Zen 3″ boards per 72.25″ long section + reinforcements
  • Karbon 6′ height: 11 planks + 3 Zen 2″ planks or 2 Zen 3″ boards per 72.25″ long section + reinforcements
  • Suggested installation with 2.5″ × 2.5″ or 3″ × 3″ posts
DescriptionPart number
Posts
2.5″ × 2.5″ 8′6″ post - blackFN-25-86SQP
3″ × 3″ 8′6″ post - blackFN-3-86SQP
2.5″ × 2.5″ 6′6″ base plated post - blackFN-25-66SQBP
3″ × 3″ 6′6″ base plated post - blackFN-3-86SQBP
Post caps
2.5″ × 2.5″ pyramid cap blackFN-25SQCAP
3″ × 3″ pyramid cap blackFN-3SQCAP
Karbon boards
6″ × 6′ board greyFN-6KBGY
6″ × 6′ board residential brownFN-6KBRB
6″ × 6′ board commercial brownFN-6KBCB
6″ × 6′ board brown foxFN-6KBBF
6″ × 6′ board blackFN-6KBBLK
Zen rail
2″ × 6′ Zen rail blackFN-2ZEN
3″ × 6′ Zen rail blackFN-3ZEN
Fittings
3/4″ × 73″ U-shaped track "A" - blackFN-3UTA
7/8″ × 73″ U-shaped track "B" - blackFN-3UTB
1″ × 5/8″ × 72″ aluminum insertFN-ALIN
#10 × 1″ stainless steel black screwsFN-101SSBLK
#8 × 3/4″ stainless steel black screwsFN-834SSBLK
Single swing gates (SS)
Zen 2 - 42″ × 6′ single swing gate greyFN-42-6Z2RSSGY
Zen 2 - 42″ × 6′ single swing gate residential brownFN-42-6Z2RSSRB
Zen 2 - 42″ × 6′ single swing gate commercial brownFN-42-6Z2RSSCB
Zen 2 - 42″ × 6′ single swing gate brown foxFN-42-6Z2RSSBF
Zen 2 - 42″ × 6′ single swing gate blackFN-42-6Z2RSSBLK
Double swing gates (DS)
Zen 2 - 84″ × 6′ double swing gate greyFN-84-6Z2RDSGY
Zen 2 - 84″ × 6′ double swing gate residential brownFN-84-6Z2RDSRB
Zen 2 - 84″ × 6′ double swing gate commercial brownFN-84-6Z2RDSCB
Zen 2 - 84″ × 6′ double swing gate brown foxFN-84-6Z2RDSBF
Zen 2 - 84″ × 6′ double swing gate blackFN-84-6Z2RDSBLK
SS gate hardware
Karbon hinge pair for single swingFN-TCA1L2S3BT
Karbon double push lockable latchFN-LL3PWA
DS gate hardware
Karbon hinge adj pair for double swingFN-TCAMA2
Karbon double push lockable latchFN-LL3PWA
1/2″ × 24″ foot boltFN-KVL
2″ × 2″ targeted foot bolt plateFN-KVL2P
Stopper
Stopper: 7/8″ × 7/8″ × 1 3/8″ for track "U" 3/4″ (PVC)FN-SP

Karbon fence installation

Karbon fence section with three 2″ Zen rails, insert reinforcements and posts set in concrete pilingsKarbon fence section with two 3″ Zen rails, insert reinforcements and posts set in concrete pilingsTrack A and track B U-shaped profilesTwo reinforcing inserts sliding into the end of a Karbon board

Karbon 2″, step 1

  • Post installations 76″ above ground height
  • Distance between posts 72.25″ + 1/4″ maximum (board is 72″)

Karbon 2″, step 2

  • Screw the vertical "A" profile to the desired final height. Use #10 × 1″ stainless screws (5 per track)
  • Place 7/8″ × 7/8″ × 1 3/8″ stopper in both bottom corners of the vertical channel
  • Slide a 2″ Zen board onto the top of the stoppers in the "A" profile and screw it in place. Use #8 × 3/4″ stainless screws
  • Insert 6 Karbon boards, sliding 1 reinforcement into 2 separate boards
  • Insert a 2″ Zen board into the centre of the height
  • Install the last 5 Karbon boards, sliding 1 reinforcement into 2 separate boards

Karbon 2″, step 3

  • Finish with the last 2″ Zen board, which should be equal to the "A" profile
  • Install Track B at the top as a finish, then screw it in place. Use #8 × 3/4″ stainless screws

For the gate, follow the same instructions without installing the bottom 2″ Zen plank. However, note that all Karbon boards and the 2″ Zen board must be cut into 2 equal parts. So for the gate you'll need just 1 Zen plank and 6 Karbon planks (no reinforcement to slide into the planks is required for the gate). You may have to cut the first plank vertically at the bottom to match the height of your fence.

Karbon 3″, step 1

  • Post installations 76″ above ground height
  • Distance between posts 72.25″ + 1/4″ maximum (board is 72″)

Karbon 3″, step 2

  • Screw the vertical "A" profile to the desired final height. Use #10 × 1″ stainless screws (5 per track)
  • Place 7/8″ × 7/8″ × 1 3/8″ stopper in both bottom corners of the vertical channel
  • Slide a 3″ Zen board onto the top of the stoppers in the "A" profile and screw it in place. Use #8 × 3/4″ stainless screws
  • Insert 5 Karbon boards, sliding 1 reinforcement into 2 separate boards (see photo)
  • Insert a Karbon board with 2 reinforcements into the centre of the height
  • Install the last 5 Karbon boards, sliding 1 reinforcement into 2 separate boards (see photo)

Karbon 3″, step 3

  • Finish with the last 3″ Zen board, which should be equal to the "A" profile
  • Install Track B at the top as a finish, then screw it in place. Use #8 × 3/4″ stainless screws

For the gate, follow the same instructions without installing the bottom 2″ Zen plank. However, note that all Karbon boards and the 2″ Zen board must be cut into 2 equal parts. So for the gate you'll need just 1 Zen plank and 6 Karbon planks (no reinforcement to slide into the planks is required for the gate). You may have to cut the first plank vertically at the bottom to match the height of your fence.